Hydraulic controllers, uc1a, uc2a b44 unit body construction. It must be noted that the 09g and 09d are technically two different animals in this capacity and most of their parts cannot interchange. Harness connector for vw audi 09g 6 speed auto transmission 14 pin. Automatic transmission basics linnbenton community. The 09g09m transaxle uses a lepelletier gear set arrangement, using a simple planetary coupled with a ravigneaux type planetary. Removing every valve from the valve body will make the.
Introducing the new aisinwarner 6speed most fordproduced transmissions only have a. Post cleaning involves several progressive steps with solvent on a lintfree rag. Subscribe higher than, like it, leave your optimistic opinions and share it. This is the firs part of this video where we do a diagnostic on this transmission to find out where the problem is coming from. Its a good idea to start a test log for passing and failing valve body bores. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. To insure proper valve selection please return a completed copy of our job specification sheet pg. Solenoids are individually cleaned, inspected, calibrated, and tested. Vw 6speed automatic transmission 09g repair manual edition. Information about rebuild transmission 09k, 09g, 09 aw tf60 sn 61 the transmission of tf60sn61sn has been developed for use with frontwheel cars which torque of engines doesnt exceed an indicator 280 newton of meters. Rags will deposit lint that can block or jam shift valves, check balls, and hydraulic ports.
Remanufactured 09g valve bodies street smart transmission. This alters the case, case cover and the valve body and if incorrect parts are used, severe planetary failure will occur. Just finished assembly of all the sub assemblies inside the barrel of the situation. Revmax brings you 09g tf60sn oem updated valve body.
The front wheel drive six speed transmission called the 09g used in a variety of volkswagen vehicles is plagued with shift problems. Valve body 09g tf60sn ipn415740a complete volkswagen 09g valve body without the two switches on the valve body 09g325039a parts. According to the owner of the vehicle the transmission was only. The 09g09m transaxle is used in a wide variety of applications and engine sizes. Revmax has been offering high quality computer dyno tested valve bodies for almost a decade. Jf506e 09a automatic transmission valve body for vw audi. Volkswagen engineers were also involved, in conjunction with aisin, in the development process for their vehicles and they gave it the 09g09m designation. Fabia ii 2007 fabia ii 2009 fabia ii 2011 octavia ii 2004 octavia ii 2010 octavia iii 20 octavia iii 2014 rapid 2011 rapid india 2011 rapid nh 20 rap. Jf506e 09a automatic transmission valve body for bora vw audi a3 seat alhambra. Posted in atsg news atsg tech tips atsg product spotlight by jon glatstein. Removing and installing oil pan, oil filter, slide valve body and internal wiring loom. We provide an outthedoor price, with shipping, for a replacement remanufactured 09g series valve body direct to your repair shop. Call toll free 18004288489 or fax this completed form to 8059886761. This manual covers these differences so that this mistake will not happen to you.
Transaxle, which is a 6 speed, fully automatic and electronic controlled transaxle. For this reason the 09g is plagued with shift quality complaints. Aisin warner tf60sn, tf61sn, tf62sn, tf63sn, tf64sn mini ga6f21wa vag 09g, 09k, 09m 6speed fwd electronic control automatic choice 0044 01761 452255 menu. Each valve body is disassembled, cleaned, inspected, calibrated and tested to restore oe form, fit and function. The transgo tech library includes the industries most indepth valve body layouts with spring dimensions and general data for some of the earliest automatic transmissions as well as later 68 speeds you are working on now. Nothing but air vw 09g tales from the bench nothing. Clutches k1, k2 and k3 transmit the engine torque to the planetary gear. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt.
Information about rebuild transmission 09k,09g, 09 aw tf60 sn 61. Valve body kits free delivery possible on eligible purchases. Clean the reamer after each use and store in its protective tube. A valve body is the complete assembly to include components that may be in a valve body kit. When disassembling the valve bodies figures 516, there are small pins that will fall out without you noticing, so payclose attention towhere they belong. The 09g 09m 6speed automatic transmission is installed in the following. Find great deals on ebay for 09g valve body and 09g valve body passat. This manual contains the procedures necessary to diagnose, rebuild andor repair the 09g09m. I began my search over the forum and notice that everyone has talked about the valve body of these. Connector repair harness for 09g transmission for vw audi. Aisin warner tf60sn valve body vw, audi, mini cooper. Ensure all debris has been removed from the valve bore and valve body. Audi, jetta, passat, 09g09m atsg pdf online download.
The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. List of workshop manual repair groupslist of workshop manual. A valve body kit contains components to repair or modify a valve body but is not the complete valve body. Fr, bellows globe valve, the valve book neles pdf, mitral valve repair free download pdf, you best body. Figure 10 shows the test location for these valves. Installing the wrong valve body will result in a lack of lubrication to the gear train, causing catastrophic failure. Volkswagen engineers developed the transmission in conjunction with aisin and adapted it to volkswagen vehicles. Transmission repair manuals 09k, 09g, 09 aw tf60 sn 61.
Remanufactured 09g valve body for volkswagen and skoda. In a consequence there was a modification of transmissions with six steps which intended for installation together with engines with a. Automatic transmission 09g repair manual volkswagen. If you are confident the k2 clutch drum ring sleeve is not leaking and you even have a remanufactured valve body on the transmission, back the n282 adjusting plug out 1. Never fear, as sonnax offers a variety of 09dspecific repairs to address common problems seen in this unit. Aw tfsn, tfsn, tfsn mini ga6f21wa vag 09g, 09k, 09m 6speed fwd electronic control. Zf 6hp21 6hp28 rebuilt, updated transmission valve body. You will mustinclude too much info online in this document to speak what you really are trying to achieve in. Revmax brings you the best zf 6hp21 6hp28 rebuilt, updated transmission valve body, high quality computer dyno tested valve body on the market. Accurate valve body identification is crucial as the styles do not interchange. After transmission overhaul, replacement or valve body replacement, the shift adapts must be cleared to zero and then the vehicle must be driven. Parts for rebuild 4t65e 4t60e transmission what do you need for repair. The transmission of tf60sn61sn has been developed for use with frontwheel cars.
Vw 6speed automatic transmission 09g repair manual edition 07. Information about rebuild transmission 09k,09g, 09 aw tf60 sn 61 the transmission of tf60sn61sn has been developed for use with frontwheel cars which torque of engines doesnt exceed an indicator 280 newton of meters. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and. Fun with transmissions, well look at a few critical aspects of service for the 09g, including fluid level inspection, valve body service and rebuilding tips. Ok, here i go i will try to put everything in order to detail as much as i can on what ive been experiencing with the 09g transmission on my mk5 jetta 2. Brakes b1 and b2 and the freewheel multiply the engine torque at. Premium valve bodies carry a limited lifetime warranty from valvebody xpress.
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